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Lithography

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ADVANCED OPTICAL COATINGS AND FILTERS IN OPTICAL LITHOGRAPHY

Optical lithography is a cornerstone technology in semiconductor manufacturing, enabling the precise patterning of circuits on silicon wafers. The success of this intricate process hinges on the performance of advanced optical components, particularly optical coatings and filters. Omega Optical provides cutting-edge solutions that enhance the accuracy and efficiency of optical lithography, ensuring superior spectral selection and deep blocking capabilities.

Microchip wafer

Optical coatings are vital in managing light within lithography systems. They ensure that the light used for exposure is optimally controlled, enhancing the precision and quality of the patterned circuits.

  • High Reflectivity Coatings: Our coatings maximize the reflectivity of mirrors and other optical components, ensuring that the maximum amount of light reaches the wafer. This high reflectivity is crucial for achieving uniform exposure and sharp pattern edges.
  • Anti-Reflective Coatings: These coatings minimize reflections and stray light within the optical system, enhancing the contrast and resolution of the lithographic process. By reducing unwanted reflections, anti-reflective coatings improve the overall efficiency and accuracy of the lithography equipment.
  • Durability and Stability: Omega Optical’s coatings are designed to withstand the harsh conditions of the lithographic environment, including high-intensity light and exposure to chemicals. This durability ensures long-term performance and reliability of the optical components.

 

Bandpass Optical FilterPrecision in Spectral Selection

Optical filters play a critical role in lithography by precisely controlling the wavelengths of light used for exposure. This spectral control is essential for achieving high-resolution patterns and ensuring the quality of the semiconductor devices.

  • Spectral Selection: Our optical filters are engineered to provide exact spectral selection, allowing only the desired wavelengths to pass through while blocking others. This precision is crucial for the photolithography process, where specific wavelengths are used to define circuit patterns with nanometer-scale accuracy.
  • Steep Edge Transitions: Our filters feature extremely steep cut-on and cut-off transitions, ensuring precise separation of wavelengths. This steep edge placement is vital for maintaining the fidelity of the lithographic process, as it prevents spectral overlap that can blur pattern edges.
  • Deep Blocking: Omega Optical’s filters offer deep blocking capabilities across a wide spectral range, including ultraviolet (UV), visible, and infrared (IR). This deep blocking ensures that only the desired light reaches the wafer, eliminating background noise and enhancing the contrast of the patterned image.

 

 

Optical filters play a critical role in lithography by precisely controlling the wavelengths of light used for exposure. This spectral control is essential for achieving high-resolution patterns and ensuring the quality of the semiconductor devices.

  • Spectral Selection: Our optical filters are engineered to provide exact spectral selection, allowing only the desired wavelengths to pass through while blocking others. This precision is crucial for the photolithography process, where specific wavelengths are used to define circuit patterns with nanometer-scale accuracy.
  • Steep Edge Transitions: Our filters feature extremely steep cut-on and cut-off transitions, ensuring precise separation of wavelengths. This steep edge placement is vital for maintaining the fidelity of the lithographic process, as it prevents spectral overlap that can blur pattern edges.
  • Deep Blocking: Omega Optical’s filters offer deep blocking capabilities across a wide spectral range, including ultraviolet (UV), visible, and infrared (IR). This deep blocking ensures that only the desired light reaches the wafer, eliminating background noise and enhancing the contrast of the patterned image.

 

Omega Optical’s advanced coatings and filters are integral to various stages of semiconductor manufacturing, including:

  • Photomask Production: Ensuring that the masks used in lithography have precise and accurate patterns.
  • Wafer Exposure: Enhancing the precision and quality of the exposure process, resulting in higher resolution and better-defined circuit features.
  • Metrology and Inspection: Improving the accuracy and reliability of inspection tools used to verify the quality of the patterned wafers.

 

OMEGA OPTICAL: YOUR PARTNER IN OPTICAL LITHOGRAPHY EXCELLENCE

 

At Omega Optical, we are dedicated to advancing the capabilities of optical lithography through our innovative optical coatings and filters. Our expertise ensures that your lithography systems operate with unparalleled precision, reliability, and efficiency.

 

Discover how Omega Optical can enhance your optical lithography processes. Contact us today to learn more about our products and services.

Holographic Diffraction Grating Production.
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Full Optical Capabilities

Learn more about the full suite of capabilities which are trusted by leading Global OEM’s and their Start-up challengers to deliver the right photons, to the right place, at the right time.

I-line filter specialists

i-Line Filters

Omega Optical offers a new generation, after-market i-line interference filter designed for litho tools in the photolithography process, such as LSI and LCD Steppers with high power Mercury Lamps. This high performance and environmentally stable bandpass filter resolves monochromatic wavelengths reaching the photomask substrate so that optimum resolution is achievable. Omega has designed a filter that efficiently transmits the five lines of the fine structure of the Mercury i-line with bandwidth, center wavelength, and filter construction designed to allow maximum throughput and filter life. Significant improvements have been engineered into this after-market filter. Omega offers custom engineered filters as well as standard i-line filters.
Omega Optical's new generation i-line filters feature greatly improved i-line intensity delivered to the resist, surpassing the standard OEM filters. We have refined our coating designs and developed a consistently reliable coating process, resulting in compressed delivery schedules. All filters are thoroughly characterized photometrically. In addition, all filters are qualified to the highest manufacturing standards and are packaged in a nitrogen-purged ESD bag.

Features & Improvements

The filter is manufactured using durable oxide films, which are deposited via electron beam with ion-assist, to assure stability over time and varying environmental conditions.
Purified fused silica substrates, rather than borosilicate, are used to assure the highest optical quality and spectral stability.Volatile epoxies, which are the source of out-gassing and resulting degradation of intensity and/or uniformity, have been eliminated in contrast with many OEM filters.

Photometric Performance

Omega's i-line filters are thoroughly characterized photometrically. The bandpass transmission is evaluated along 4 radii at ½" intervals (125 & 165mm diameter product) using a research-grade spectrophotometer. A filter with uniform bandpass characteristics across the entire surface yields the greatest intensity delivered to the resist. Our filters typically exceed intensity levels offered by OEM replacement filters by 10-20%.

Product Uniformity

Omega Optical manufactures i-line filters in series, dedicating evaporators solely to the narrow-band coatings required for this product. This controls key process parameters in real-time and identifies and eliminates unexpected variables. The result is a product that is consistent on a lot-to-lot basis, as well as across the surface of the individual coated filter. This manufacturing strategy results in improved deliveries and cost savings for customers due to higher coating yields.

Mask Aligner Filters

Omega Optical offers mask aligner optical filters which provide improved exposures and sharper, straighter feature walls of the SU-8 photoresist. This filter provides a nominal cut-on wavelength of 360nm, blocking shorter wavelengths and transmitting the longer wavelengths including the useful 365, 405 & 436nm mercury lines. It is 90% transparent to visible light (or provides 90% transmission), allowing for proper visualization of mask alignment through the filter glass.
MicroChem Corp recommends Omega Optical's PL-360LP optical filter for use with its line of SU-8 photoresist.

KEY SUPPORTING CAPABILITIES

Solution

Our commitment to finding the right solutions for difficult problems means that we are capable of doing what other engineers cannot. Some say we bend physics and solve the unsolvable. Can we? Maybe. What we know we can do is this: We ask questions and we dig, because sometimes the solutions people believe they need only scratch the surface.

Solution

Omega coating heritage dates back to 1936, and spans a wide range of technologies: Sunglasses to space-borne sun-visors; halogen light bulbs to COVID-fighting UV-C lamps, supermarket scanners to modern printers, astronomical mirrors to prestigious art installations to entertainment optics: if an application requires a precision or decorative coatings we surely have a proven solution.

Solution

We are capable to perform every lens and mirror shaping and polishing step after material synthesis. A multitude of conventional spindles combined with CNC grinding and diamond turning can fabricate virtually any curved optic.

Solution

We produce more than just circles and rectangular shaped components. Challenge us to produce a complex shape or pattern demanded by your application.

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